OEM tailor design
Product name: Hammer crusher hammers
Production process: Casting
Applicable machines:Clinker crusher, raw material crusher, auxiliary material crusher, metal crusher, etc.
Applicable industries:Cement, stone, coal, steel, metal recycling, etc.
Adaptable materials: granite, basalt, limestone, river pebbles, cement clinker, quartz stone, iron ore, bauxite, salt, brick, coal, etc.
Material types: High manganese steel, high manganese steel insert alloy bars, high manganese steel + hard facing layer, bimetal composite, high chromium cast iron, alloy steel, etc.
Our service:
1. Before sales, we will fully understand the customer's working conditions and recommend the most appropriate material selection to the customer.
2. Provide customers with drawings based on their machine models, spare parts dimensions, etc.
3. After sales, we will continue to pay attention to the usage of the product and provide timely help.
4. Provide free quotation, worldwide sales, short delivery cycle, low price.
If you need detailed technical information of the product or cannot find the product you need on the website, please email us(cnwearparts@lyzhili.com), because we are a customized factory for crusher spare parts.
The materials of high manganese steel hammer heads include Mn13Cr2, Mn18Cr2, Mn13 or Mn18 insert tungsten-molybdenum alloy bars and surface surfacing wear-resistant alloys.
When the high manganese material bear large impact force from Stone, its surface hardening quickly and forms the wear resistance surface layer. The insert hard alloy rod had good performance anti-friction ,hardness & toughness
Features: Good toughness, good manufacturability, low price, but the overall performance of the crusher requirements are higher.
Applicable working conditions: Suitable for cement plant,metal recycling,stone factories and other rocky places with poor conditions.
Chemical component
Grade | Chemical component% | |||||
---|---|---|---|---|---|---|
C | Si | Mn | Cr | S | P | |
ZG120Mn13 | 1.05~1.35 | 0.3~0.9 | 11~14 | - | ≤0.06 | ≤0.04 |
ZG120Mn13Cr2 | 1.05~1.35 | 0.3~0.9 | 11~14 | 1.5~2.5 | ≤0.06 | ≤0.04 |
ZG120Mn17Cr2 | 1.05~1.35 | 0.3~0.9 | 16~19 | 1.5~2.5 | ≤0.06 | ≤0.04 |
1:Allowed to add microscale V,Ti,B and Re etc. 2:We can produce the other grade high manganese steel hammer according to customers’ requirments . |
Mechanical Property
Grade | Stretch property | Hardness HB | |||
---|---|---|---|---|---|
yield strength ReH/Mpa | tensile strength Rm/Mpa | Elongation at cross section % | Shock absorption energyKu2J | ||
ZG120Mn13 | - | ≥685 | ≥25 | ≥118 | ≤300 |
ZG120Mn13Cr2 | ≥390 | ≥735 | ≥20 | - | ≤300 |
The working part of the hammer head is made of high-wear-resistant high-chromium cast iron, and the handle is made of high-toughness alloy steel.
Features: High wear resistance
Applicable working conditions: Limestone, cement clinker, iron ore, sandstone, coal gangue, basalt and other hard stone crushing fields.
Working principle: The motor drives the rotor to rotate at high speed in the crushing chamber. The hammer is the main wear part, and the quality of the hammer directly affects the crushing efficiency of the crusher. During operation, the hammer is not only hit, but also impacted by the material. If it is used repeatedly for a long time, the working surface of the hammer will be damaged and the surface shape will change.
We use proper alloying and and related technological measures to make High chromium iron hammers’ surface hardness reaches more than 58HRC , during the process of wearing will maintain high hardness and high wear resistance.
Applicable working conditions: Suitable for making wearable spare parts with lower impact load and simpler shape.
Chemical component
Grade | Chemical component% | ||||||||
---|---|---|---|---|---|---|---|---|---|
C | Si | Mn | Cr | Mo | Ni | Cu | S | P | |
BTMCr15 | 2.0~3.3 | ≤1.2 | ≤2.0 | 14~18 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
BTMCr20 | 2.0~3.3 | ≤1.2 | ≤2.0 | 18~23 | ≤3.0 | ≤2.5 | ≤1.2 | ≤0.06 | ≤0.10 |
BTMCr26 | 2.0~3.3 | ≤1.2 | ≤2.0 | 23~30 | ≤3.0 | ≤2.5 | ≤2.0 | ≤0.06 | ≤0.10 |
1:Allowed to add microscale V,Ti,Nb,B and Re etc. 2:We will choose grade and specific component according to blow bars’ weight ,thickness and sizes |
Mechanical Property
Grade | Surface Hardness | |||||
---|---|---|---|---|---|---|
Casting condition | Harded condition | Softening annealing condition | ||||
HRC | HB | HRC | HB | HRC | HB | |
BTMCr15 | ≥46 | ≥450 | ≥58 | ≥650 | ≥41 | 400 |
BTMCr20 | ≥46 | ≥450 | ≥58 | ≥650 | ≥41 | 400 |
BTMCr26 | ≥46 | ≥450 | ≥58 | ≥650 | ≥41 | 400 |